enesval palletising robot

Palletisers

Components of the Palletising Robot

Elements

The Enesval robot palletiser is designed to palletise almost any product, from all types of sacks, boxes, ice bags, it can capture trays of ice cubes and demould them, it can also palletise coils of strapping, packs, bottles…

Depending on the product to be palletised, we have designed a special gripper or clamp to ensure the product is handled with total safety.

It is composed of the following elements:

Robot palletiser
Control cabinet
Programmer with 6D Joystick (KCP)
Connection cable set
KUKA software (standard)
Documentation (standard)

Specific software (optional accessories)

Description

The Enesval palletising robot comprises 5 axes powered by brushless AC motors with independent brakes. The palletising robot can vary according to production needs, i.e., depending on the weight it needs to lift and place onto the pallet.

Technical Data of the Palletising Robot:

Payload: 140 kg
Additional Load
- Arm/Forearm/Rotating Column: 50/100/300 kg
- Max. Additional Load (Arm and Forearm): 50 kg
Maximum Total Load: 140 kg
Number of Axes: 5
Wrist Variant: Central Wrist 200 kg
Mounting Flange A6: DIN ISO 9409-1-A160
Mounting Position: Floor
Repeatability: ± 0.15 mm
Control Unit: KR C4
Approximate Weight (without control unit): 1075 kg

Axis Data:

Axis	Range (°)	Speed (°/s)
Axis 1 (A1)	± 185°	90°/s
Axis 2 (A2)	+ 0° / -142°	85°/s
Axis 3 (A3)	+ 148° / -120°	85°/s
Axis 4 (A4)	± 350°	117°/s
Axis 5 (A5)	± 120°	120°/s

Working Area Dimensions:

Dimension	A	B	C	D
	3200	3851	2800	1729

E	F	G	VOLUMEN
1072	1855	1400	66 m³

*Note: Refers to the intersection of Axes 4 and 5. Electrical Consumption: 10 kW. Differential protection required with high immunity.

GRIPPER OR JAW

At Enesval, we have designed a special gripper for the robot to capture, lift safely, and deposit the product to be palletised in the exact position.

When it comes to palletising sacks, we have designed a double gripper specifically so that the palletising robot operates to maximise production.

Moreover, our palletising robots can palletise practically any type of product due to their great flexibility, as they can work with several different grippers, with automatic changeover. This allows for simultaneous palletising across multiple production lines with different products, such as boxes, sacks, jars, and packs. Absolute electromechanical reliability.

It features an electro-pneumatic opening and closing system.
The gripper combines two maneuvers: the first for grasping the sack and the second for centring it.
The purpose of centring when releasing the sack is to ensure it does not deviate from the drop-off point.
The gripper can work with sacks of different formats without requiring any adjustments.

Projects where we incorporate:
Palletising Robots

Palletising Solutions, Drag Palletiser, Robotic Palletiser, or Cartesian – Enesval

We present the most comprehensive video on palletising solutions in the industry. In this video, we showcase the various palletising solutions available, including the drag palletiser, the robotic palletiser, and the Cartesian palletiser. If you are interested in optimising your production line, improving its efficiency, and boosting your company’s productivity, don’t miss this video. We have the solution you need. The drag palletising, also known as the palletiser, is a palletising machine for high production of up to 2,000 units per hour. It allows for the palletising of boxes, sacks, packs, etc. Its construction is very robust, and it offers great ease for format changes. It features turning systems using jaws, stars, or heels. It can work with pallets ranging from 1200mm x 800mm to 1200mm x 1500mm. Control is managed by PLC. On the other hand, the robotic palletiser is a more flexible solution that uses a robotic arm to manipulate products: sacks, boxes, jars, allowing for the possibility of working with several grippers, also known as jaws, to place them on the pallet. Additionally, depending on the required palletising speed, it can work with multiple production lines simultaneously and with different products. It offers absolute electromechanical reliability. This solution is integrated within a palletising cell with safety fencing. Automating your end-of-line improves the efficiency and productivity of your operations by reducing the time and resources needed to palletise the products. Furthermore, automating these tasks also reduces the risk of injuries for workers by minimising their exposure to repetitive and hazardous tasks. If you are looking to improve your end-of-line, whatever your industry or sector, palletising solutions are an excellent option to achieve this. Enesval is a manufacturer of industrial machinery and has been helping all kinds of industries for many years, providing the best solutions to the challenges we face every day.

Robot Palletiser for Wine Boxes – Automated Line with Bottle Insertion – Enesval

Have you ever seen boxes being placed inside another box? Sounds strange, doesn’t it? This process is called bottle boxing, and this fully automated line by Enesval features one of our end-of-line machines for wine production packaging. In this case, we have developed a machine capable of capturing cases with bottles of wine and placing them into larger boxes for commercialisation. This is part of a fully automated production line, which continues with the box closing and sealing machine, ultimately leading to a palletising cell with a robotic palletiser capable of capturing several of these wine boxes and creating a palletising pattern that has been previously designed and approved by the customer. Moreover, the jaws of the robot have been designed to capture empty pallets from its warehouse and position them perfectly in the palletising area. This way, we avoid bottlenecks and stoppages in production, achieving continuous production. This palletising cell features a perimeter safety fence where an automatic roller conveyor transports the complete pallet so that an operator can safely remove the pallet for storage. At Enesval – Envasados Especiales Valdemoro, SL, we are manufacturers of industrial machinery.

HOW CAN WE HELP YOU?

We are manufacturers of industrial machinery and have been helping all kinds of producers for many years.

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